Trusted by touring, AV, defence and engineering teams
Built to survive the road.
AV gear, IT equipment, a trade show rig, or something nobody has built before. We have built road cases in Bayswater since 2012, in off-the-shelf sizes or made to order in any shape and configuration. Every one starts from these four standards.
Need it lighter? Our custom flight cases use a reduced-weight build.
Recessed handles · Ball cornersHD Laminated Ply
A 10mm heavy-duty laminated plywood shell.
Options: Coloured laminates
Best for Heavy touring
Aluminium Angle
Heavy-duty aluminium angle on every corner, with tongue-in-groove angle on the lid openings to close the seam.
Options: Powder coating
Best for Rough transit
Penn Elcom Hardware
Recessed lockable butterfly latches and recessed sprung handles, so nothing protrudes to catch or shear off in transit.
Best for AV and IT freight
Wheels & Mobility
100mm Penn heavy-duty swivel castors, locking or braked.
Options: Built-in corner castors, Extendable handles
Best for Heavy rolling loads
Configure it around your gear.
Three decisions make the case: how it opens, what holds the gear inside, and what goes on the outside. In-house CNC and a full hardware catalogue mean large runs and complex foam designs are not a problem. Tell us what you need and where your budget sits, and we spec a case to match.
Divided drawers · Labelled compartmentsHow it opens
The format decides how you load, unload, and work out of the case on site.
Top Loading51
The standard packer. Lid hinges up, you pack down.
Lift-Off Lid53
Shallow base for heavy amps and machines you can't lift.
50/50 Split3
Two equal halves on a side hinge. Opens like a book for access to both.
Side Loading1
For rack units and sliding shelves. Add a top lid when one opening isn't enough.
Front / Rear Lids8
Both ends off for 19-inch rack gear.
Briefcase Style12
Low profile for instruments and tools.
Split Top Lid8
Short base, with a lid in two halves that each lift clear.
Drawers Case20
High-density storage on runners.
Interiors are cut on the same CNC as our custom foam inserts.
Cases we've built.
252 documented builds, from one-off cases to production runs.
Custom Wardrobe Garment Road Cases
Wardrobe garment cases for UniSA. Folding front doors open to hard dividers and a carpet lined hanging space.
View Case StudyNeed something like these? Send your gear list and we will spec the case.
Get a QuoteFrom the workshop
Custom builds from our Melbourne factory. Tap a photo to view it full size.
Specialist builds.
Jobs that need more than a box on wheels.

Motorsport & Trailer Fitouts
Transporter fitouts, engine and running gear cases, and drawers with CNC foam tool inserts. Our cases sit in pit lanes from GT and Porsche championships to V8 Supercars.
See this job
Trade Show Fitouts
Pack a travelling show into cases and skip the palletising and repacking between events. Less to worry about with forklifts, security and weather.
See this job
Art & Exhibition Transport
Framed wall art cases, roll-in cases with ramps for larger works, and custom cut foam for anything awkward.
See this job
Marketing & Product Presentation
Cases built around the display, so product turns up organised and undamaged. Custom branding, signage and full vinyl wraps.
See this jobTender Document Presentation
Melamine or upholstered fit-outs, CNC cut-outs for the presentation books, branded vinyl wraps and powder coated angle.
Something else?
Whatever the equipment or the industry, we work it out with you. If we haven't built something similar before, a new concept is never too hard.
Getting a quote.
Send us three things. We spec the shell, foam, hardware and build format, then confirm price and lead time.
A list of what goes in, with dimensions.
Freight, touring or trade show, and how it needs to open.
One case or a run, and your deadline.
Built in Bayswater · Shipped Australia-wideFrequently asked.
Lead times, branding, interiors: common questions before you commit.
What's the lead time on a custom road case?
Standard builds take 5 to 10 days. Large runs and complex fit-outs can take longer, so tell us your deadline up front and we'll confirm a date before you commit. Call (03) 9720 5300 or email sales@protectapack.com.au if you're working to a tour or show schedule.
Can you brand the cases?
Yes. Vinyl wraps and branding to match your company identity, plus coloured laminates, powder coated angle, signage, and label holders for asset tagging.
Do you build one-offs, or only production runs?
Both. A single case or a truckload is the same conversation. In-house CNC means large runs and complex foam designs aren't a problem, and dealing direct with the manufacturer keeps the budget in check.
How do I choose between a road case and a flight case?
Road cases use 10mm HD laminated ply, which is the heavier, more protective build for gear that tours hard. Our lightweight flight cases use a lighter construction where carry weight and airline handling matter more than maximum armour.
Can the interior be cut to fit my exact gear?
Yes. Interiors range from a simple high-density foam lining through to extra padding, foam lined dividers, and CNC cut inserts shaped to each item. Send us the gear list or the units themselves and we design the layout.
Ready to hit the road?
One case or a truckload, built in Melbourne around your gear.
- Quote within 24 hours
- Free, no-obligation
- Australian made





