Lightweight & Strong

With an emphasis on weight, lightweight flight cases as compared to Roadcases are designed for personal travel rather than commercial freight, a great solution for taking your gear with you on the plane, train, car or bus.

Our custom flight cases are made with a lightweight honeycomb composite panel called Flightpanel®, making them extremely rigid and durable, whilst keeping weight to a minimum.

Applications

Great for travelling sales/product kits, laptop/IT equipment, music and AV equipment, lightweight flight cases are a great solution for items that need to travel with you regularly and stay protected, we can make custom flight cases to order any shape, size or configuration you require!

Experienced

With over 10 years in road and custom flight case production, our experienced design and production team can help you find or build a solution that takes care of all your needs.

Our cases are made locally in our Bayswater VIC production facility, with a focus on quality and turnaround times. As an Australian manufacturer we pride our selves on high quality construction and short lead times.

Quality Hardware

We only use the best hardware when building our Flight and Road cases, utilizing a range of Penn Elcom products, we ensure that our build quality, and hardware longevity are second to none, making us your most qualified manufacturer of custom made flight cases in Australia.

Technology

With advanced production techniques used as well as in house CNC technology, large runs or complex foam designs aren’t a problem, and dealing direct with the manufacturers means that your budget is well looked after.

Flexibility

Solutions fitted to a budget – Tell us what you need, and where your budget sits, and we can tailor a custom built flight case that specifically meets your needs. We are confident that our expert team can make a custom flight case of any requirement. There is no job too complex for Protectapack.

Features

Standard construction highlights include:

HD 10mm Flightpanel® Honeycomb composite panel
Heavy duty Aluminium angle covering all corners, hybrid tongue in groove angle on lid openings
Recessed lockable Penn Elcom butterfly latches
Recessed sprung handles
A range of heavy duty wheel options including locking swivel castors and built in corner castors
Fully customisable foam interiors, ranging from simple high density foam linings, through to extra padded or CNC cut inserts.

Options

100mm HD Penn Swivel Castor wheels
50mm Mini swivel castors
Inbuilt Corner castor options
Extendable handle options to use with corner castors
Lift out Drop Tray
Foam lined dividers
Straps/tie down points
Stackable castor cups
Stackable case feet
Overlatches for joining cases in transit
Hinged or lift off lid
Trapdoors
Label holder

Build Formats

Top loading style
Lift off lid/shallow base
50/50 split
Front/rear lids
Briefcase style

Foam Options

High density Closed Cell PE foam
Mid density open cell foam
Convoluted Eggcrate foam
Heavy duty carpet
Custom cut CNC foam inserts

Get Your Free Quote Today

Lightweight Flight Cases Gallery

By Industry

IT Equipment

A great solution to carrying multiple laptops, tablets and other communications systems, ask us about our custom multiple laptop/tablet cases Also available, lightweight 19”rack cases for servers and switches on the move.

Sales Demo Kits

A great tailored solution to your traveling demo or sales kit, combined with our custom CNC cut foam inserts, a flight weight flight case will offer you a neat, tidy and well presented kit!

Specialist Tool and Equipment Cases

If you travel regularly with a certain set of tools or equipment, a flight case is a great option for making sure your kit arrives safely at the other end!