Technical Packaging & CNC Foam Inserts

Cameron Case Custom CNC Insert
Tool Foam Cutout
Tool Briefcase with Custom Foam
Custom Equipment CNC Cutout

Custom Foam Inserts

Technical Packaging & CNC Foam Inserts

The Technical Packaging Experts

We are the technical packaging experts, with CNC foam cutting technology and an experienced design team at the ready, we can find a technical protective packaging solution to suit your application!


Custom Foam Inserts to fit all Budgets and Requirements

From low cost, bulk product packaging to suit your range of products, one off runs, to lean manufacturing tool accountability and protection, we cater for the lot.

Case foam cutting is our specialty and we are eager to provide you with the highest quality product.

  • A variety of foam types and thicknesses available
  • Pick your foam colour and your top layer colour (where applicable)
  • Top layer printing available
  • DIY design, or we can do it for you!


With a range of different foams available, ranging from low use, budget options, through to high quality closed cell foams and anti-static variants, anything is possible.

We can CNC foam to any specs that you may have to ensure you have a custom solution that fits your need.


The Process

The process is straightforward, for quoting purposes, general sizing of the case/receptacle (or actual item) is needed, plus some images of the items you need to house.

We can work off technical drawings, your own DXF design, or bring/send your items to us for a no-fuss, perfect fitting insert, we can even send you an initial cut for your reference to make sure you are as happy as we are with the final outcome, before completing the rest of the order.



We can produce foam inserts for our range of custom protective cases like our Road cases and Flight cases, custom Pelican case foam inserts, custom tool case/drawer inserts, 19″ rack drawer foam inserts, storage tub foam inserts, custom CNC foam fitouts for many other brands of protective cases.

Pelican case custom foam inserts are a great way to protect your equipment to the highest standard.

Pictured below is an example of how we CNC foam for a custom case.

Custom Equipment Foam Insert
CNC Foam Cutout

Got A Question?

if you’re unsure about anything, need a bit more information or looking for a quote, feel free to shoot us an email using the form below. Our staff will get back to you as quickly as possible.

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    Use Cases

    Custom cut foam inserts are a great way to keep your tool kits organised and all your expensive tools accounted for, whether its it’s a mobile pelican case for on site service kits, or drawer systems for workshop/manufacturing facilities, this is the best way to ensure all tools find their way home! Tool box foam inserts ensure that your tools will sit neatly in position when you transport them, reducing the risk of damage.

    A great tailored solution to your traveling demo or sales kit, pack a variety of demo items into a custom cut foam case for a professional look and ultimate protection for your travelling kit. Our foam cutouts can be made with a range of foam grades according to your budget and needs.

    Properly packaged equipment is the first step in getting the job at hand done, we offer technical packaging for any manner of equipment, from test equipment, communications gear, machinery and vehicle parts to weapons, training kits and other defence equipment. Combined with a Pelican, Trimcast or road/flight case, we can work with you to find the perfect solution.

    A great professional idea for bulk product packaging, a variety of colourful foam and top layers available, whether it be a small run for low volume locally made product, or large runs for mass production, we can custom cut foam for all applications!

    Get Started

    Only Protectapack offers the complete solution, flexibility and customization. The process is made simple and efficient by our experienced staff.

    Speak with Us

    Contact our dedicated team of specialists for further information or advice. Your custom case solution is a simple conversation away.; everything from design to delivery.

    Technical Packaging & Inserts

    Contact Us